Course Details

Forklift safety, lifting techniques, and automation safety Training course

INTRODUCTION

The efficient movement of materials is crucial in numerous industries, and forklifts and automated systems play a vital role in these operations. However, the use of this equipment also presents significant safety risks if not handled correctly. This comprehensive Forklift safety, lifting techniques, and automation safety Training course equips professionals with the essential knowledge and practical skills to safely operate forklifts, employ proper manual lifting techniques, and understand the safety considerations associated with automated material handling systems. By mastering these principles, organizations can significantly reduce workplace accidents, minimize damage to goods and equipment, ensure regulatory compliance, and foster a culture of safety within their material handling operations.

This course delves into the critical aspects of forklift safety, covering pre-operation checks, safe operating procedures, load handling, and pedestrian safety. It also emphasizes the importance of proper manual lifting techniques to prevent musculoskeletal injuries, a common hazard in material handling. Furthermore, the training explores the growing role of automation in warehouses and manufacturing, addressing the unique safety challenges and best practices associated with working around automated guided vehicles (AGVs), robotic arms, and other automated systems. By understanding both traditional and modern material handling safety, participants will be well-equipped to contribute to a safer and more productive work environment.

DURATION

5 days

TARGET AUDIENCE

This course is designed for individuals who operate forklifts, handle materials manually, work in or around automated material handling systems, or are responsible for overseeing safety in these environments. This includes:

• Forklift Operators
• Warehouse Workers
• Logistics and Supply Chain Personnel
• Production Workers
• Maintenance Technicians
• Safety Managers and Officers
• Supervisors and Team Leaders
• Anyone working in environments with forklifts or automated material handling.

COURSE OBJECTIVES

Upon completion of this training course, participants will be able to:

• Operate forklifts safely and in compliance with relevant regulations and best practices.
• Perform pre-operation checks and basic maintenance on forklifts.
• Employ proper manual lifting and carrying techniques to prevent injuries.
• Identify the hazards associated with automated material handling systems.
• Understand the safety requirements for working around robots and AGVs.
• Implement safe work practices in areas with automated equipment.
• Recognize and respond to potential safety hazards related to material handling.
• Understand relevant safety regulations and standards for forklifts and automation.

COURSE MODULES

Module 1: Fundamentals of Safe Material Handling

• The importance of safety in material handling operations.
• Common causes of accidents and injuries involving forklifts and manual handling.
• Introduction to automated material handling systems and their safety implications.
• Legal and regulatory requirements for forklift operation and material handling safety.
• The role of human factors in material handling safety.

Module 2: Forklift Operation Safety: Pre-Operation and Basic Operation

• Understanding different classes of forklifts and their applications.
• Performing thorough pre-operation inspections and checks.
• Safe starting, stopping, and maneuvering techniques.
• Understanding forklift stability and load capacity.
• Proper use of controls and attachments.

Module 3: Forklift Operation Safety: Load Handling and Environment

• Safe procedures for picking up, carrying, and placing loads.
• Understanding load balance and center of gravity.
• Operating safely on ramps, inclines, and uneven surfaces.
• Navigating congested areas and around obstacles.
• Pedestrian safety awareness and interaction with forklifts.

Module 4: Safe Manual Lifting and Carrying Techniques

• Understanding the biomechanics of lifting and the risk of musculoskeletal injuries.
• Principles of safe lifting: planning the lift, proper posture, using leg strength.
• Techniques for lifting and carrying different types of loads.
• Team lifting procedures for heavy or awkward items.
• Ergonomic considerations for manual material handling tasks.

Module 5: Introduction to Automation in Material Handling

• Overview of different types of automated material handling systems (AGVs, robotic arms, conveyors).
• Benefits of automation in material handling (efficiency, accuracy, safety).
• Potential safety hazards associated with automated systems.
• Understanding the different levels of automation in material handling.
• Integration of automation with human workers.

Module 6: Safety Hazards and Safeguarding for Automated Systems

• Identifying potential hazards associated with robots and AGVs (crushing, trapping, impact).
• Understanding safety zones and safeguarding methods for automated equipment.
• Emergency stop procedures and safety interlocks.
• Programming and maintenance safety for automated systems.
• Risk assessment for automated material handling processes.

Module 7: Safe Work Practices Around Automated Equipment

• Establishing clear rules and procedures for working near robots and AGVs.
• Implementing safe entry and exit protocols for automated work cells.
• Awareness training for personnel working around automation.
• Communication and coordination between humans and automated systems.
• Lockout/Tagout (LOTO) procedures for automated equipment maintenance.

Module 8: Regulations, Standards, and Best Practices for Forklifts and Automation

• Review of relevant safety regulations for forklift operation (e.g., OSHA).
• Understanding industry standards for robotic safety (e.g., RIA).
• Best practices for integrating automation safely into material handling operations.
• Ongoing training and competency assessment for forklift operators and personnel working with automation.
• Incident reporting and investigation for forklift and automation-related incidents.

CERTIFICATION

• Upon successful completion of this training, participants will be issued with Macskills Training and Development Institute Certificate

TRAINING VENUE

• Training will be held at Macskills Training Centre. We also tailor make the training upon request at different locations across the world.

AIRPORT PICK UP AND ACCOMMODATION

• Airport pick up and accommodation is arranged upon request

TERMS OF PAYMENT

• Payment should be made to Macskills Development Institute bank account before the start of the training and receipts sent to info@macskillsdevelopment.com