Course Details

Preventing Machine-Related Injuries: Machine Safety & Lockout/Tagout (LOTO) Training

INTRODUCTION

Ensuring the safety of personnel working with and around machinery is paramount in any industry. This Machine Safety & Lockout/Tagout (LOTO) Training  provides essential knowledge and practical skills in machine safety and the critical Lockout/Tagout (LOTO) procedures. By understanding potential hazards and implementing effective LOTO protocols, organizations can significantly reduce the risk of machine-related injuries, comply with regulations, and foster a safer working environment.

DURATION

5 days

TARGET AUDIENCE

This course is designed for employees and supervisors who work with, maintain, or are exposed to machinery in various industries. This includes:

• Machine Operators
• Maintenance Personnel
• Supervisors and Team Leaders
• Safety Managers and Officers
• Engineers
• Electricians
• Anyone who may be required to perform maintenance, servicing, cleaning, or repairs on machinery.

COURSE OBJECTIVES

Upon completion of this training course, participants will be able to:

• Understand the Importance of Machine Safety and LOTO Procedures: Recognize the potential hazards associated with machinery and the critical role of LOTO in preventing injuries.
• Identify Common Machine Hazards and Safeguarding Methods: Learn to recognize various mechanical, electrical, and other hazards associated with machinery and different safeguarding techniques.
• Apply the Principles of Lockout/Tagout (LOTO): Understand the steps involved in effectively isolating hazardous energy sources and applying lockout/tagout devices.
• Develop and Implement Effective LOTO Procedures: Learn how to create and utilize specific LOTO procedures for different types of machinery.
• Understand Different Types of Hazardous Energy Sources: Identify various forms of energy that require isolation during maintenance and servicing.
• Select and Use Appropriate LOTO Devices: Learn about different types of locks, tags, and other LOTO devices and their proper application.
• Comply with Relevant LOTO Regulations and Standards: Understand legal requirements and best practices related to LOTO.
• Participate in Group LOTO Procedures and Understand Shift Changes: Learn the specific requirements for complex LOTO situations involving multiple individuals and shift changes.

COURSE MODULES

Module 1: Introduction to Machine Safety

• The Importance of Machine Safety: Legal, Ethical, and Financial Considerations.
• Common Types of Machine-Related Injuries and Their Causes.
• Understanding the Terminology of Machine Safety.
• Identifying Potential Hazards Associated with Machinery (Mechanical, Electrical, Thermal, Noise, Vibration, Radiation).
• Basic Principles of Machine Guarding and Safeguarding.

Module 2: Machine Guarding and Safeguarding Methods

• Fixed Guards: Design, application, and limitations.
• Interlocked Guards: Types, operation, and safety features.
• Adjustable Guards: When and how to use them effectively.
• Self-Adjusting Guards: Understanding their function and limitations.
• Light Curtains, Safety Mats, and Other Presence-Sensing Devices.
• Awareness Devices and Safe Work Practices.

Module 3: Introduction to Lockout/Tagout (LOTO)

• What is Lockout/Tagout? Defining Energy Isolation and Control.
• The Purpose and Benefits of LOTO in Preventing Injuries.
• Understanding the Key Elements of an Effective LOTO Program.
• Legal and Regulatory Requirements for LOTO (e.g., OSHA).
• The Difference Between Lockout and Tagout and When Each is Used.

Module 4: Developing and Implementing LOTO Procedures

• Steps Involved in a Proper LOTO Procedure.
• Identifying All Potential Hazardous Energy Sources.
• Methods for Isolating Hazardous Energy Sources (Electrical, Mechanical, Hydraulic, Pneumatic, Thermal, Gravity).
• Verifying Energy Isolation Before Starting Work.
• Developing Machine-Specific LOTO Procedures.

Module 5: Identifying Hazardous Energy Sources

• Electrical Energy: Identifying circuits, disconnects, and stored electrical energy (capacitors).
• Mechanical Energy: Springs, gravity, and moving parts.
• Hydraulic and Pneumatic Energy: Pressure lines, accumulators, and stored energy.
• Thermal Energy: Hot or cold surfaces and fluids.
• Other Energy Sources: Steam, radiation, and potential energy.

Module 6: LOTO Devices and Their Application

• Different Types of Locks: Keyed, combination, and specialized locks.
• Tags: Information requirements, durability, and limitations.
• Energy Isolation Devices: Circuit breakers, disconnect switches, valves, and blocks.
• Group Lockout Boxes and Hasps.
• Proper Selection, Inspection, and Maintenance of LOTO Devices.

Module 7: LOTO Regulations and Standards

• Detailed Review of Relevant LOTO Regulations (e.g., OSHA 29 CFR 1910.147).
• Understanding Employer and Employee Responsibilities Under LOTO Regulations.
• Developing and Implementing a Written LOTO Program.
• Periodic Inspection and Auditing of LOTO Procedures.
• Training and Communication Requirements for LOTO.

Module 8: Advanced LOTO Procedures and Special Situations

• Group Lockout/Tagout Procedures: Coordinating LOTO for multiple workers.
• Shift Changes and LOTO Handovers.
• Temporary LOTO Procedures.
• Contractor LOTO Responsibilities.
• Addressing Complex LOTO Scenarios and Troubleshooting.

CERTIFICATION

• Upon successful completion of this training, participants will be issued with Macskills Training and Development Institute Certificate

TRAINING VENUE

• Training will be held at Macskills Training Centre. We also tailor make the training upon request at different locations across the world.

AIRPORT PICK UP AND ACCOMMODATION

• Airport pick up and accommodation is arranged upon request

TERMS OF PAYMENT

Payment should be made to Macskills Development Institute bank account before the start of the training and receipts sent to info@macskillsdevelopment.com