Course Details

Safe Material Handling & Warehousing Safety Training course

INTRODUCTION

Warehouses and material handling operations, while essential for supply chains, present a significant risk of workplace injuries if safety is not prioritized. This comprehensive safe material handling & warehousing safety training course equips professionals with the knowledge and practical skills to implement safe material handling practices, optimize warehouse safety, and minimize the potential for accidents involving forklifts, manual handling, storage systems, and other common hazards. By mastering these principles, organizations can reduce workplace injuries, improve operational efficiency, ensure regulatory compliance, and foster a culture of safety throughout their warehousing and material handling processes.

This course delves into the critical aspects of safe material handling, covering everything from proper lifting techniques and the safe operation of powered industrial trucks to the secure design and maintenance of warehouse storage systems. Participants will learn to identify potential hazards associated with various material handling equipment and processes, implement effective risk control measures, and understand relevant safety regulations and best practices. Furthermore, the training emphasizes the importance of clear communication, proper training, and a proactive safety culture in preventing accidents and promoting a safe working environment within warehouses and during material handling activities. By investing in this training, organizations can protect their employees, reduce operational costs associated with accidents, and enhance their overall productivity and reputation.

DURATION

5 days

TARGET AUDIENCE

This course is designed for a wide range of professionals involved in material handling and warehouse operations, who are responsible for ensuring safety or are directly engaged in these activities. This includes:

• Warehouse Managers and Supervisors
• Forklift Operators and Material Handlers
• Safety Managers and Officers
• Logistics and Supply Chain Professionals
• Inventory Control Personnel
• Shipping and Receiving Staff
• Anyone working in or around warehouse and material handling environments.

COURSE OBJECTIVES

Upon completion of this training course, participants will be able to:

• Understand the common hazards associated with material handling and warehousing operations.
• Apply safe manual lifting and carrying techniques to prevent musculoskeletal injuries.
• Operate powered industrial trucks (forklifts) safely and in compliance with regulations.
• Implement safe practices for loading and unloading materials.
• Understand the principles of safe warehouse layout and storage systems.
• Inspect and maintain material handling equipment to ensure safe operation.
• Recognize and control hazards associated with specific material types and handling processes.
• Understand relevant safety regulations and best practices for material handling and warehousing.

COURSE MODULES

1. Introduction to Material Handling and Warehousing Safety:
   • Overview of material handling and warehousing operations.
   • Common causes of accidents and injuries in these environments.
   • The importance of a proactive safety culture.
   • Legal and regulatory requirements for material handling and warehousing safety.
   • Economic benefits of prioritizing safety.
2. Safe Manual Material Handling Techniques:
   • Understanding the biomechanics of lifting and carrying.
   • Principles of safe lifting: assessing the load, proper posture, using leg strength.
   • Team lifting techniques for heavy or awkward loads.
   • Ergonomic considerations for material handling tasks.
   • Preventing musculoskeletal injuries (MSDs).
3. Powered Industrial Trucks (Forklifts) Safety:
   • Types of forklifts and their safe operation.
   • Pre-shift inspections and maintenance checks.
   • Safe operating procedures: speed limits, load handling, maneuvering.
   • Pedestrian safety in forklift operating areas.
   • Refueling and charging procedures for forklifts.
4. Safe Loading and Unloading Practices:
   • Safe procedures for loading and unloading trucks and trailers.
   • Securing loads to prevent shifting and falls.
   • Safe use of loading docks and ramps.
   • Communication between drivers and loading personnel.
   • Considerations for different types of materials and packaging.
5. Warehouse Layout and Storage Safety:
   • Principles of safe warehouse layout design.
   • Proper aisle widths and clearances.
   • Safe stacking and storage techniques.
   • Load capacity limits for storage racks and shelving.
   • Inspection and maintenance of storage systems.
6. Inspection and Maintenance of Material Handling Equipment:
   • Importance of regular inspections and maintenance.
   • Identifying common equipment defects.
   • Procedures for taking unsafe equipment out of service.
   • Record-keeping for inspections and maintenance.
   • Training requirements for maintenance personnel.
7. Handling Specific Material Types and Processes Safely:
   • Safe handling of hazardous materials (HAZMAT).
   • Considerations for handling bulky, heavy, or fragile items.
   • Safe handling of rolls, drums, and other unique shapes.
   • Automation in material handling and associated safety considerations.
   • Waste handling and disposal in warehouse environments.
8. Regulations, Best Practices, and Safety Culture:
   • Review of relevant safety regulations (e.g., OSHA).
   • Industry best practices for material handling and warehousing safety.
   • Developing and promoting a strong safety culture.
   • Employee training and communication on safety procedures.
   • Incident reporting and investigation in warehouse settings.

CERTIFICATION

• Upon successful completion of this training, participants will be issued with Macskills Training and Development Institute Certificate

TRAINING VENUE

• Training will be held at Macskills Training Centre. We also tailor make the training upon request at different locations across the world.

AIRPORT PICK UP AND ACCOMMODATION

• Airport pick up and accommodation is arranged upon request

TERMS OF PAYMENT

• Payment should be made to Macskills Development Institute bank account before the start of the training and receipts sent to info@macskillsdevelopment.com