Lean Six Sigma in Aviation Training Course

Introduction

Mastering Lean Six Sigma methodologies is crucial for driving operational excellence and continuous improvement within the aviation sector. This intensive training course is designed to equip aviation professionals with the tools to systematically eliminate waste, reduce variation, and enhance process efficiency. By implementing data-driven strategies, organizations can achieve significant improvements in safety, customer satisfaction, and profitability. Participants will learn to apply the DMAIC (Define, Measure, Analyze, Improve, Control) roadmap to solve complex problems, streamline workflows, and foster a culture of quality across all facets of ground handling, maintenance, and flight operations. This certification is a powerful asset for professionals seeking to lead change and optimize performance in the dynamic aviation industry.

Duration: 5 days

Target Audience:

  • Airline and airport managers
  • Operations and ground handling supervisors
  • Aircraft maintenance engineers
  • Quality and safety assurance professionals
  • Supply chain and logistics coordinators
  • Continuous improvement specialists
  • Process engineers
  • Project managers in the aviation field

Course Objectives:

  1. Explain the core principles and philosophies of Lean and Six Sigma.
  2. Define the DMAIC project roadmap and its application in aviation.
  3. Utilize statistical analysis to identify root causes of process defects.
  4. Apply Lean tools to eliminate waste and non-value-added activities.
  5. Develop and implement sustainable process improvements.
  6. Construct process maps and value stream maps to visualize workflows.
  7. Analyze process data using tools like control charts and histograms.
  8. Manage and lead successful Lean Six Sigma projects.
  9. Measure and quantify the financial impact of process improvements.
  10. Create a control plan to sustain gains over time.
  11. Prepare for and pass a Lean Six Sigma Green Belt certification exam.

Course Content

  1. The Lean Six Sigma Framework
  • This module introduces the history and key concepts of both Lean and Six Sigma.
  • Understand how the two methodologies complement each other.
  • Identify the roles and responsibilities within a Lean Six Sigma team.
  • The module provides an overview of the DMAIC roadmap.
  • Learn about the different levels of certification, from White to Black Belt.
  1. Define Phase: Project Charter
  • Learn to create a project charter for an aviation process improvement module.
  • This module covers identifying key stakeholders and their requirements.
  • Define the project scope and boundaries.
  • The module explains how to set clear and measurable goals.
  • Understand how to identify the business case and a project's financial impact.
  1. Define Phase: Process Mapping
  • This module teaches how to create high-level process maps.
  • Learn to develop detailed value stream maps to identify waste.
  • The module covers SIPOC (Suppliers, Inputs, Process, Outputs, Customers) diagrams.
  • Distinguish between value-added and non-value-added steps in a process.
  • The module explains how to identify process handoffs and potential bottlenecks.
  1. Measure Phase: Data Collection
  • This module focuses on developing an effective data collection plan.
  • Learn about different types of data (continuous and discrete).
  • The module covers methods for ensuring data integrity and accuracy.
  • Understand sampling techniques and their importance.
  • This module teaches how to create data collection forms and checklists.
  1. Measure Phase: Measurement Systems Analysis (MSA)
  • This module explains the importance of valid measurement systems.
  • Learn how to perform a Gage R&R study.
  • The module covers attribute agreement analysis.
  • Understand how measurement error can affect data and decisions.
  • This module teaches how to ensure the reliability of your data.
  1. Measure Phase: Process Capability
  • This module introduces statistical concepts like mean, median, and mode.
  • Learn to calculate process capability indices, such as Cpk and Ppk.
  • The module explains how to create histograms to visualize data distribution.
  • Understand the relationship between process variation and customer specifications.
  • This module covers calculating the number of defects per million opportunities.
  1. Analyze Phase: Root Cause Analysis
  • This module teaches various tools for identifying the root cause of problems.
  • Learn to create an Ishikawa (fishbone) diagram.
  • The module explains the "5 Whys" technique.
  • Understand how to use Pareto charts to prioritize issues.
  • This module covers brainstorming techniques for problem-solving.
  1. Analyze Phase: Hypothesis Testing
  • This module introduces the fundamentals of statistical hypothesis testing.
  • Learn to use t-tests and ANOVA to compare process means.
  • The module covers correlation and regression analysis.
  • Understand how to use data to confirm or reject potential root causes.
  • This module explains the concept of statistical significance.
  1. Improve Phase: Generating Solutions
  • This module teaches how to generate and select improvement ideas.
  • Learn to use brainstorming and creative thinking techniques.
  • The module covers criteria for evaluating potential solutions.
  • Understand how to prioritize solutions based on impact and effort.
  • This module explains how to develop a pilot plan for testing a solution.
  1. Improve Phase: Implementing Solutions
  • This module focuses on the practical aspects of implementing a solution.
  • Learn to create a detailed implementation plan.
  • The module covers managing change and gaining buy-in from staff.
  • Understand how to communicate the benefits of the changes.
  • This module explains how to document the improved process.
  1. Control Phase: Statistical Process Control (SPC)
  • This module introduces the fundamentals of Statistical Process Control.
  • Learn to create and interpret various types of control charts.
  • The module covers special cause and common cause variation.
  • Understand how to monitor a process to ensure stability.
  • This module teaches how to use control charts as a proactive tool.
  1. Control Phase: The Control Plan
  • This module explains the purpose and components of a control plan.
  • Learn to document the new process and its key metrics.
  • The module covers training and certification for all involved personnel.
  • Understand how to create a response plan for out-of-control signals.
  • This module teaches how to ensure the sustained gains of the improvement.
  1. Lean Tools in Aviation
  • This module covers the 8 wastes of Lean in an aviation context.
  • Learn about 5S methodology for workplace organization.
  • The module explains how to use visual management tools.
  • Understand how to implement quick changeover (SMED) techniques.
  • This module covers mistake-proofing (Poka-Yoke) for processes.
  1. Lean Six Sigma in Aviation Maintenance
  • This module applies Lean Six Sigma to maintenance, repair, and overhaul (MRO) operations.
  • Learn to reduce aircraft turnaround time.
  • The module covers improving tool control and management.
  • Understand how to optimize maintenance schedules and resource allocation.
  • This module explains how to reduce part defects and rework.
  1. Lean Six Sigma in Aviation Operations
  • This module applies the methodology to flight and ground operations.
  • Learn to improve on-time performance and baggage handling.
  • The module covers reducing fuel consumption through operational efficiency.
  • Understand how to optimize flight planning and crew scheduling.
  • This module explains how to enhance customer service and satisfaction metrics.

 

CERTIFICATION

  • Upon successful completion of this training, participants will be issued with Macskills Training and Development Institute Certificate

TRAINING VENUE

  • Training will be held at Macskills Training Centre. We also tailor make the training upon request at different locations across the world.

AIRPORT PICK UP AND ACCOMMODATION

  • Airport Pick Up is provided by the institute. Accommodation is arranged upon request

TERMS OF PAYMENT

Payment should be made to Macskills Development Institute bank account before the start of the training and receipts sent to info@macskillsdevelopment.com

For More Details call: +254-114-087-180

 

 

Lean Six Sigma In Aviation Training Course in Lesotho
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