Building Blocks of Industry: Petrochemical Feedstock and Production Training Course

Introduction

Petrochemicals are the essential building blocks for a vast array of modern products, from plastics and synthetic fibers to fertilizers and pharmaceuticals, fundamentally underpinning global industries and daily life. The production of these chemicals relies heavily on specific feedstocks derived primarily from crude oil and natural gas, transforming them through complex chemical processes into olefins, aromatics, and other key intermediates. A comprehensive understanding of the feedstock-to-product value chain is crucial for anyone involved in the petrochemical industry, from upstream supply to downstream manufacturing.

This intensive training course is meticulously designed to equip participants with a comprehensive and practical understanding of petrochemical feedstocks and production processes. From exploring the various sources of raw materials and their properties to mastering the technologies for producing olefins (ethylene, propylene) and aromatics (benzene, toluene, xylenes), you will gain the expertise to comprehend the intricate operations of petrochemical plants. This empowers you to appreciate product specifications, optimize operational efficiency, understand market dynamics, and strategically contribute to the vital role of petrochemicals in the global economy.

Target Audience

  • Process Engineers and Chemical Engineers in Petrochemical Plants.
  • Operations Managers and Supervisors in Petrochemical Production.
  • Production Planners and Schedulers in Petrochemicals.
  • Sales and Marketing Professionals for Petrochemical Products.
  • R&D Scientists and Engineers in Polymer/Chemical Industry.
  • Supply Chain and Logistics Professionals in Petrochemicals.
  • Business Development Managers in the Chemical Sector.
  • Academics and Students in Chemical Engineering/Industrial Chemistry.

Duration: 10 days

Course Objectives

Upon completion of this training course, participants will be able to:

  • Understand the fundamental role of petrochemicals in various industries.
  • Grasp the different types of feedstocks used in petrochemical production.
  • Analyze the key processes for producing olefins (ethylene, propylene, butadiene).
  • Comprehend the technologies for producing aromatics (benzene, toluene, xylenes).
  • Evaluate the derivatives and end-uses of major petrochemicals.
  • Develop practical skills in interpreting petrochemical process flow diagrams.
  • Navigate the basics of petrochemical economics and market dynamics.
  • Formulate a holistic understanding of the petrochemical value chain from feedstock to finished products.

Course Content

  1. Introduction to Petrochemicals
  • Definition and importance of petrochemicals.
  • History and evolution of the petrochemical industry.
  • Major petrochemical products and their applications (plastics, fibers, rubbers, detergents).
  • Overview of the petrochemical value chain.
  • Global petrochemical market trends and drivers.
  1. Petrochemical Feedstocks
  • Naphtha: properties, sources (refineries), cracking characteristics.
  • Ethane, Propane, Butane (NGLs): properties, sources (gas processing), cracking characteristics.
  • Gas Oil and other heavy feedstocks.
  • Future feedstocks: bio-based, coal-to-chemicals, methanol-to-olefins.
  • Feedstock selection and economic considerations.
  1. Olefin Production: Steam Cracking (Ethylene, Propylene, Butadiene)
  • Principles of steam cracking: thermal cracking of hydrocarbons.
  • Feedstocks for steam crackers: naphtha, ethane, propane.
  • Cracking furnace design and operation.
  • Separation and purification of olefins: cryogenic distillation.
  • By-products of steam cracking (e.g., pyrolysis gasoline, hydrogen).
  1. Olefin Derivatives and Applications
  • Ethylene derivatives: polyethylene (LDPE, HDPE, LLDPE), ethylene oxide, ethylene dichloride, vinyl chloride monomer.
  • Propylene derivatives: polypropylene, propylene oxide, cumene.
  • Butadiene derivatives: synthetic rubbers (SBR, BR), nylon intermediates.
  • Overview of polymerization processes.
  • End-uses of major olefin derivatives in various industries.
  1. Aromatic Production: Catalytic Reforming and Aromatics Extraction
  • Principles of catalytic reforming for aromatics production.
  • Feedstocks: naphtha from crude distillation.
  • Aromatic extraction processes: solvent extraction (e.g., Sulfolane, NMP).
  • Separation of aromatics: distillation, crystallization.
  • Technologies for paraxylene production.
  1. Aromatic Derivatives and Applications
  • Benzene derivatives: styrene, cumene, cyclohexane, aniline.
  • Toluene derivatives: TDI, benzoic acid.
  • Xylene isomers (ortho, meta, para): phthalic anhydride, PTA/DMT.
  • End-uses of major aromatic derivatives in plastics, fibers, and coatings.
  • Overview of aromatic value chains.
  1. Syngas and Derivatives (Methanol, Ammonia)
  • Principles of syngas (synthesis gas) production: steam reforming, partial oxidation.
  • Methanol production: synthesis from syngas.
  • Methanol derivatives: formaldehyde, acetic acid, MTBE.
  • Ammonia production: Haber-Bosch process.
  • Ammonia derivatives: fertilizers, nitric acid.
  1. Petrochemical Process Design and Optimization
  • Process flow diagrams (PFDs) and piping & instrumentation diagrams (P&IDs) for petrochemical units.
  • Material and energy balances.
  • Reactor design and kinetics.
  • Separation train design and optimization.
  • Process simulation tools for petrochemicals.
  1. Petrochemical Economics and Market Dynamics
  • Feedstock pricing and product pricing.
  • Petrochemical margins and profitability drivers.
  • Supply and demand analysis for major petrochemicals.
  • Market cycles and investment decisions.
  • Impact of crude oil and natural gas prices on petrochemical economics.
  1. Safety, Environmental Aspects, and Future Trends
  • Process safety management (PSM) in petrochemical plants.
  • Environmental regulations: emissions, wastewater, waste management.
  • Sustainable petrochemical production: bio-based feedstocks, circular economy.
  • Digitalization and AI in petrochemical operations.
  • Integration of petrochemicals with refining and new energy systems.

CERTIFICATION

  • Upon successful completion of this training, participants will be issued with Macskills Training and Development Institute Certificate

TRAINING VENUE

  • Training will be held at Macskills Training Centre. We also tailor make the training upon request at different locations across the world.

AIRPORT PICK UP AND ACCOMMODATION

  • Airport pick up and accommodation is arranged upon request

TERMS OF PAYMENT

Payment should be made to Macskills Development Institute bank account before the start of the training and receipts sent to info@macskillsdevelopment.com

For More Details call: +254-114-087-180

 

Building Blocks Of Industry: Petrochemical Feedstock And Production Training Course in Montenegro
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