Powering Maritime Excellence: Marine Engine Operation and Maintenance Training Course

Introduction

At the heart of every vessel, marine engines are the driving force behind global trade and maritime operations. Their reliable and efficient performance is paramount for safe voyages, timely cargo delivery, and minimizing operational costs. Any breakdown or sub-optimal operation can lead to severe delays, expensive repairs, environmental incidents, and a significant impact on profitability. A deep and practical understanding of marine engine operation, troubleshooting, and preventative maintenance is therefore not merely a technical skill but a critical strategic asset for any maritime professional.

This intensive training course is meticulously designed to equip participants with a comprehensive and practical understanding of modern marine engine operation and maintenance. From delving into the fundamental principles of internal combustion engines and mastering fuel and lubrication systems to comprehending propulsion and auxiliary machinery, troubleshooting common issues, and implementing robust maintenance strategies, you will gain the expertise to ensure optimal engine performance, extend asset life, and enhance operational reliability. This empowers you to contribute significantly to the safety, efficiency, and sustainability of any vessel's machinery.

Target Audience

Marine Engineers (Junior, Senior, Chief Engineers).

Engine Room Ratings and Technicians.

Technical Superintendents and Fleet Managers.

Ship Surveyors and Auditors.

Shipyard Personnel involved in engine repair and overhaul.

Maritime Academy Cadets and Instructors.

Vessel Operators responsible for machinery performance.

Marine Consultants specializing in engine systems.

Duration: 10 days

Course Objectives

Upon completion of this training course, participants will be able to:

Understand the fundamental principles of operation for various types of marine engines.

Grasp the components and functionality of essential engine support systems (fuel, lubrication, cooling, starting).

Analyze key engine performance parameters and indicators for efficient operation.

Comprehend the importance of planned maintenance systems and condition monitoring.

Evaluate common engine malfunctions, diagnose causes, and implement effective troubleshooting.

Develop practical skills in conducting routine maintenance tasks and basic repairs.

Navigate the complexities of international regulations related to engine emissions and safety.

Formulate robust strategies for optimizing engine performance, reducing fuel consumption, and ensuring long-term reliability.

Course Content

Introduction to Marine Internal Combustion Engines

Principles of Operation : 2-stroke vs. 4-stroke cycles, diesel cycle basics

Types of Marine Engines : main propulsion engines (slow, medium, high speed), auxiliary engines

Major Engine Components : cylinder block, cylinder head, piston, connecting rod, crankshaft, camshaft

Engine Power and Efficiency : brake horsepower, indicated horsepower, specific fuel oil consumption (SFOC)

Safety precautions when working around marine engines

Fuel Oil Systems

Fuel Oil Types : Heavy Fuel Oil (HFO), Marine Gas Oil (MGO), Marine Diesel Oil (MDO), alternative fuels (LNG, Methanol)

Fuel Storage and Transfer : bunker tanks, service tanks, settling tanks

Fuel Treatment and Purification : centrifuges, filters, homogenizers

Fuel Injection Systems : common rail, fuel pumps, injectors

Troubleshooting common fuel system issues (clogged filters, poor atomization)

Lubrication Oil Systems

Purpose of Lubrication : reducing friction, cooling, cleaning, sealing, corrosion protection

Types of Lubricating Oils : system oil, cylinder oil, stern tube oil

Lubrication System Components : pumps, filters, coolers, sumps

Lubrication Oil Analysis : sampling, testing parameters (viscosity, TBN, water content, wear metals)

Managing lubrication oil consumption and preventing contamination

Cooling Water Systems

Purpose of Cooling Systems : maintaining optimal engine operating temperatures

Types of Cooling Systems : fresh water (jacket water), sea water, central cooling

Cooling System Components : pumps, coolers, heat exchangers, expansion tanks

Temperature Control and Monitoring : thermostats, alarms

Troubleshooting cooling system problems (overheating, low pressure)

Air Starting, Scavenging, and Exhaust Systems

Air Starting System : components (air compressors, air receivers, starting air valves), safety interlocks

Scavenging System : turbochargers, scavenge pumps, intercoolers (for 2-stroke engines)

Exhaust Gas System : exhaust manifold, silencers, exhaust gas boilers (EGB)

Emissions Control Technologies : SCR, EGCS (scrubbers), catalytic converters

Routine checks and maintenance of these systems

Engine Performance Monitoring and Optimization

Engine Performance Parameters : cylinder pressures (peak, compression), exhaust gas temperatures, power output, fuel consumption

Performance Monitoring Tools : indicator diagrams, condition monitoring software, data logging

Identifying Performance Deviations : poor combustion, turbocharger fouling, injection issues

Optimizing Engine Settings : load sharing, fuel pump adjustments, timing

The impact of engine performance on vessel fuel efficiency

Routine Maintenance and Overhauls

Planned Maintenance Systems (PMS) : importance, scheduling, record keeping

Condition-Based Maintenance (CBM) : predictive maintenance using monitoring data

Routine Checks and Adjustments : valve clearances, fuel injector testing, filter cleaning

Major Overhauls and Surveys : dry docking, special surveys, class requirements

Safe working practices during maintenance (lock-out/tag-out, confined spaces)

Auxiliary Machinery and Systems

Diesel Generators : parallel operation, load management

Boilers : steam generation, water treatment, safety devices

Pumps and Pumping Systems : various types (centrifugal, positive displacement), applications

Compressors : air compressors (service, control, starting air), refrigeration compressors

Routine operation and troubleshooting of auxiliary machinery

Troubleshooting and Emergency Procedures

Common Engine Faults : starting failures, loss of power, excessive vibration, abnormal noise, high temperatures

Systematic Troubleshooting Methodologies : root cause analysis, fault-finding charts

Emergency Shutdown Procedures : manual and automatic shutdowns

Fire Fighting in Engine Room : fixed systems (CO2, foam), portable extinguishers

Dealing with critical failures (major machinery breakdown, loss of power)

Regulatory Compliance and Environmental Protection

MARPOL Annex VI : NOx, SOx emissions, EEXI, CII, IAPP Certificate

IMO's Decarbonization Strategy : impact on engine design and operation

Oil Record Book (ORB) and Planned Maintenance Records : legal compliance

Safety Regulations : SOLAS, ISM Code, safe working environment

Sustainable practices in engine operation and maintenance.

CERTIFICATION

Upon successful completion of this training, participants will be issued with Macskills Training and Development Institute Certificate

TRAINING VENUE

Training will be held at Macskills Training Centre. We also tailor make the training upon request at different locations across the world.

AIRPORT PICK UP AND ACCOMMODATION

Airport pick up and accommodation is arranged upon request

TERMS OF PAYMENT

Payment should be made to Macskills Development Institute bank account before the start of the training and receipts sent to info@macskillsdevelopment.com

For More Details call: +254-114-087-180

 

 

Powering Maritime Excellence: Marine Engine Operation And Maintenance Training Course in Tajikistan
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